For orc characters that would only be on set for two or three days, the team used a mix-and-match system. Christopher Nelson explained the time-saving process: "ADI broke down their orc sculptures and created molds so we could take the cheeks from this one, and the chin from that one, and the forehead from this one, and put it together, and make a whole new makeup on somebody. It saved time and money and allowed us to quickly create makeups at will whenever a new character was brought in." Tom Woodruff, Jr. noted that if they had used silicone, trimming and cutting the appliances would have exposed the inner material of the prosthetic, making it difficult to blend off. Using foam appliances, on the other hand, allowed the on set artists to create a new orc makeup on just about anyone by cutting up existing pieces, gluing them together, and hiding the seams. "It was much more practical to go with foam in the long run," said Tom Woodruff, Jr.

Film

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